Focus News - November 2003

2000-2001 FUEL PUMP SERVICE BULLETIN - U.S. Only
BlueOvalNews.com | 19 November 03
Robert Lane

Note: Canadians have yet to receive official notice from Ford Motor Company of Canada regarding this bulletin. Please stay tuned for further details!

Ford Motor Company will recall 573,585 Ford Focus models made between 2000 through 13 June 2001 for a defective fuel pump for the third time. The recall issue number is "03N01."

According to the National Highway Traffic Safety Administration (NHTSA), Ford recalled the Focus twice: Once in June 2001 for an interim fix and again in December 2001 for a final fix. Neither recall appears to have solved the fuel pump from failing though. This third Ford Focus fuel pump recall; however, will not be like any other recall Ford has instituted in the past, and will almost certainly receive scrutiny from the NHTSA and disapproval from safety advocates and consumer alike.

Rather than issue a standard recall where Ford would replace the defective part or component, for the first time Ford will try and avoid replacing the known defective part at all. Ford's new recall scheme mandates that they will only replace the known defective part after it actually fails. Ford has specifically instructed their dealers to "Fix only if broken" the known defective Focus fuel pump after it fails.

Further, Ford has warned its dealers that unlike previous recalls where the new part would be guaranteed under provisions of the vehicle warranty or an additional warranty, Ford will only replace the eligible part once. In cases where a customer previously paid to have the repair performed, the customer would be entitled to both a refund and a repair though. In addition, Ford will replace the original fuel pump should it fail for 10 years from the warranty start date.

A document from the U.S. Department of Transportation shows that Ford and the ODI have a combined 3,475 complaints filed by consumers. Additionally, as of 09 September 2002, 18 crashes and 4 injuries have been attributed to the failed fuel pumps after the vehicle's engine failed to due a lack of fuel. The defective fuel pumps fail without notice.

The U.S. government has also concluded that the 2002 Ford Focus may have the same problem as the 2000-2001 models and should be included in an upgrade. Ford's latest recall does not include the 2002 Focus.

Ford has responded to the NHTSA's investigation stating that they do not believe engine stalling in the Focus models presents an unreasonable risk to motor vehicle safety. The NTHSA disagrees. See the NHTSA document at AutoSafety.org.

By instituting a recall on a defective part and then refusing to replace it until it breaks sets a dangerous precedent for Ford, their consumers and the motoring public. This new policy also questions Ford's commitment to

This new policy may also place the lives of the motoring public at risk and questions Ford's real commitment to consumer loyalty. It's quite simply a bad way of retaining current consumers and attracting new ones. And that's what survival in the auto business is all about.

Dealer Letter Issued to U.S. Ford, Lincoln, and Mercury Dealers
(From FocalJet.com)

TO: All U.S. Ford and Lincoln Mercury Dealers

SUBJECT: Extended Coverage Program 03N01 - Certain 2000 and 2001 Model Year Focus Vehicles Fuel Delivery Module

PROGRAM TERMS

This program extends the coverage of the fuel delivery module (FDM) to 10 years from the original warranty start date of the vehicle, with no limit on the number of miles that the vehicle has been driven. This program provides replacement coverage, and is automatically transferred to subsequent owners.

VEHICLES COVERED BY THIS PROGRAM

Certain 2000 and 2001 model year Focus vehicles built at the Wayne and Hermosillo Assembly Plants from Job #1,1999 through June 13, 2001. Affected vehicles are identified in OASIS.

REASON FOR PROVIDING ADDITIONAL COVERAGE

Some of the affected vehicles may experience engine hesitation, loss of power, surging, and other similar symptoms as a result of contamination of the fuel pump filters. Because the contamination of the filters is progressive, they may ultimately become sufficiently blocked to cause the engine to stall completely. Although the symptoms noted above can occur under a variety of driving conditions, they are most likely to occur when there is less than one-quarter tank of fuel and/or when the driver is attempting to accelerate while making a right turn maneuver (such as entering a highway through a cloverleaf) or while driving uphill.

SERVICE ACTION

If the customer's vehicle exhibits the symptoms described above, dealers should replace the fuel pump unless there is clear evidence that the symptoms are solely caused by some other component. To assist in determining the cause of the symptoms, you should interview the customer. In addition, diagnosis time is provided to road test the vehicle. See Attachment IV for customer interview flow chart.

If it is determined that the symptoms are caused by some other component and the FDM is operating properly, the customer should be notified that the repair is not covered under this program. This program does not cover parts or procedures other than replacement of the fuel delivery module. The fuel delivery module replacement will be performed at no charge to the customer.

OWNER REFUNDS

Ford Motor Company will only refund owner-paid repairs made before the date of the Customer Notification Letter (or after the date of the letter if an emergency repair was made away from the servicing dealer). Refund claims that include other non-covered repairs, or those judged by Ford to be excessive, will not be accepted for reimbursement.

 
FORD'S MALIGNED FOCUS TOPS KEY INDUSTRY REPORT
Consumer Reports praises quality of domestic models
Jeff Plungis | Detroit News - Washington Bureau

Based on a Consumer Reports survey covering 1996-2003 models, the Buick Regal has emerged as the most reliable vehicle among all family cars, edging out the Toyota Camry and Nissan Maxima.

Once labeled the most error-prone vehicle in the auto industry, Ford Motor Co.'s Focus compact car is now getting kudos from one of its toughest critics.

Consumers Reports, which releases its influential New Car Preview 2004 today, placed the Focus at the top of its small car rankings.

While the Focus has always won praise for its crisp ride and handling, low reliability numbers and numerous recalls prevented Consumer Reports from recommending it to readers in past years. With improved quality, Focus is now the magazine's top pick in two categories -- small sedans and sporty cars.

General Motors Corp. also had several models improve in the Consumer Reports survey. The ratings are based on a three-year average. Fewer consumer complaints about recalls and repairs meant that the magazine is recommending some domestic models for the first time, alongside longtime favorites from Japanese nameplates such as Toyota and Honda.

While GM, Ford and DaimlerChrysler's Chrysler Group are improving quality, the majority of the most reliable cars and trucks in the magazine's latest survey still carry a Japanese badge.

Models from Detroit automakers have often scored well in Consumer Reports evaluations of handling, comfort and safety. But reliability, based on the number of complaints reported by the magazine's subscribers, has usually been a problem.

That is changing, said Consumer Reports automotive editor Rik Paul. In the 2003 survey, for example, several GM pickup trucks showed marked gains.

"We have been seeing improvement in domestic automaker reliability," Paul said. "This confirms they're getting better."

Paul said the ratings are intended to be a green light for consumers looking for a good all-around vehicle. Cars and trucks that are highly rated are safe bets in terms of performance, comfort, safety and reliability. Poor ratings indicate a red flag in at least one of those areas.

The turnaround for the Focus was especially striking. Between its introduction in 2000 and Sept. 2002, Ford recalled the vehicle 12 times. The National Highway Traffic Safety Administration launched several safety investigations in 2002, including probes into a collapsing front suspension, air bags that were singing occupants and sudden vehicle stalling.

There was more good news for Ford. The automaker's Ford Escape and Explorer sport utility vehicles and Lincoln LS sedan were also recommended for the first time.

The latest Consumer Reports survey, conducted in the spring and covering 1996-2003 models, confirms gains that have showed up in other quality surveys, said Louise Goeser, Ford's vice president for quality.

Ford has been closing the gap with quality leaders Toyota Motor Co.p. and Honda Motor Co. in the J.D. Powers and Associates initial quality survey since 2000, Goeser said. Warranty repairs are also on the decline and customer satisfaction is at an all-time high, she said.

"It's really a culture change in the way we think," Goeser said. "We're closing the gap very substantially. The industry is converging. There isn't much difference between the best and everyone else any more."

GM is also making gains. The reliability of the Buick Regal, which has not been substantially changed since the magazine last tested it in 1998, is now rated ahead of perennial top performers in the family-car category, including the Toyota Camry and the Nissan Maxima.

GM's Buick Park Avenue, Buick Rendezvous and Saturn L300 also showed reliability improvements.

"We're demonstrating consistent improvements on all of our vehicles," said GM spokesman Brian Goebel. "We're confident as our new products move through the pipeline, we'll see even more. We won't be satisfied until we lead the industry in all phases of quality."

The survey included plenty of signs of caution for Detroit automakers, however.

The Cadillac CTS sedan, introduced last year, rated poorly in reliability, as did a slew of SUVs: the Hummer H2, the Chevy TrailBlazer, the GMC Envoy, the Oldsmobile Bravada, the Ford Expedition and the Lincoln Navigator.

Chrysler improved slightly in the ratings, with the Dodge Ram pickup and the Dodge Neon sedan improving to average.

Chrysler spokesman Max Gates said ongoing efforts to improve quality were producing results.

"We anticipate continued improvement in the future," Gates said.

Chrysler's European partner, Mercedes-Benz, slipped in the Consumer Reports reliability survey, as did European brands Audi, Jaguar, Volkswagen and Land Rover. Only Saab, owned by GM, and Volvo, owned by Ford, were in the top ranks for reliability.

The survey was based on 675,000 questionnaires filled out by subscribers to Consumer Reports magazine and, for the first time, the consumerreports.org web site. The number of completed surveys jumped 40 percent from last year.

The magazine only recommends vehicles that perform well in its road tests, show average or better than average reliability in the owner surveys, and perform adequately in government and insurance industry crash tests.
 
FORD RACING FOCUS RS8
With files and information from FocalJet.com
Vital Stats
  • 5.0L "Cammer", Ford Racing crate engine
  • Estimated performance: 
    420 horsepower @ 6700 rpm
    370 lb-ft torque @ 5000 rpm
  • 5-speed, Tremec HD transmission Ford Racing
  • Focus RS body styling and seating
  • Sonic Blue Pearl Coat paint
  • Harmon/Becker Traffic-Pro Infinity amps and speakers 
  • Sirius Satellite Radio
  • Kugel Komponents-inspired Ford Racing prototype front suspension
  • Ford Racing prototype rear suspension 
  • Multimatic adjustable dampers with adjustable ride height 
  • RS 18 x 8-inch wheels with Michelin Pilot Sport 225/40 ZR18 Front; 255/45 ZR18 Rear

Ford Racing Performance Parts (FRPP) used a sport-compact car to display the company's latest addition to an already powerful crate engine line-up – a modified Focus RS converted to rear-wheel drive and V-8 power – with the introduction of the Focus RS8 at this year's Specialty Equipment Market Association (SEMA) show.

Using the European Focus RS as a starting point, FRPP worked its engineering magic to mate its new, all-alloy, 5.0-liter 4-valve "Cammer" crate engine – cranking out a pavement-pounding 420 naturally aspirated horsepower – into the engine bay of the Focus. Although a handful of aftermarket firms have successfully mated Ford V-8 power with a Focus, the RS8 was built to show the versatility of a "Cammer" crate engine and "plug-and-play" engine electronics installation in a pure stock-looking Ford Focus.

The foundation of FRPP’s hot new 5.0-liter "Cammer" crate engine is rooted in the Ford SVT Mustang Cobra 4.6-liter four-valve engine family. However, the crate motor's flanged cylinder liners help provide 94mm (instead of 90.2mm) cylinder bores, creating a full 5.0-liters of piston displacement. And while the motor employs the 2003-04 SVT Mustang Cobra "Terminator" forged crankshaft with six-bolt mains and Manley "H-Beam" connecting rods for superior strength, the block itself is specially reinforced in the crankcase web areas for high torque loads.

Other key differences include forged pistons, an 11.0:1 compression ratio, ported heads, higher-lift cams and beehive-shaped valve springs. The crate engine also features higher-flow fuel injectors and a magnesium variable-geometry intake manifold, similar to the FR500 intake manifold currently offered in the 2004 FRPP catalog.

Ford Racing's new 5.0-liter "Cammer" crate engine comes with a stock SVT Mustang Cobra oil pan and exhaust manifolds, so an exhaust system – employing Ford Racing prototype metal-substrate catalysts and a set of Ford Racing dual-mode mufflers – was custom-fabricated to put the engine heat to the street.

One of the best parts about a Ford Racing 5.0-liter "Cammer" crate engine installation is that FRPP takes a lot of the guesswork out of the project by offering a choice of several length 5.0-liter 4-valve modular wiring harness kits that are created specifically to cover the most popular engine swap configurations. What's more, harness kits – which include the powertrain control module (PCM) – provide all of the necessary electrical connectors, including end terminals, a fuse box, a power distribution box, as well as switch connectors and fuel pump relays. The 5.0L EFI "Cammer" crate engine, including the wiring harness kit, will sell for a MSRP of $14,995 and will be available from the 2004 Ford Racing Performance Parts catalog.

Completing the RS8's powertrain is a Tremec five-speed HD transmission with a Ford Racing clutch kit and Ford Racing prototype shifter.

"Some sport-compact purists will likely never escape the four-cylinder mindset that keeps tuners and owners throwing bigger and bigger bucks at smaller and smaller performance gains," said Davis. "But we would like to think our 5.0-liter "Cammer" crate-engined Focus RS8 will somehow force the kind of performance paradigm shift that took enthusiasts from big traditional Muscle Cars to smaller, modern-day Pony Cars."

One look at the RS8 would suggest that its transformation from a production front-driver into a rear-drive pocket rocket was a study in simplicity. But in reality, Ford Racing engineers had their work cut out for them from the start.

Beyond fitting the drivetrain, there was the challenge of designing new suspensions front and rear. FRPP engineers put together a prototype setup inspired by Kugel Komponents up front, and a rear unit locating a Ford Racing 8.8-inch differential while offering adjustable ride height using Multimatic dampers. The newly-designed rear-wheel drive conversion kit will be sold through the FRPP catalog.

Four-wheel discs put the brakes on 18x8-inch European RS alloy wheels, wearing Michelin Pilot Sport 225/40 ZR18 tires up front and 255/45 ZR18s in the back.

"This isn't the typical sport compact modification project, but it sure will get attention out on the streets," exclaimed Davis. "With rear-wheel drive and over 400 horsepower, the Focus RS8 will make itself known at the drag strip and any road course. We're even going to take it drifting!"

Outside, the RS8 turns heads, thanks to the handsome European Focus RS styling cues and shimmering Blue Pearl Coat exterior paint treatment. Inside, the Focus RS provided the seating while Ford Racing chipped in with its Focus A-Pillar Gauge Pod and a full complement of Ford Racing Gauges. Also installed were a Harmon/Becker Traffic-Pro, a Sirius Satellite Radio system and Infinity amps and speakers – just to make sure the tunes are powerful, too.

© 2002 - 2003. Ontario Focus Owners Club (OFOC)